gas fired steam boiler for cotton bleaching
Several problems into a coal-fired boiler fuel gas boiler fired boilers changed several issues should be noted that the fuel gas boiler: fuel oil (l) high temperature corrosion of the fuel used in the boiler, containing an organic salt of a metal element as sodium, vanadium class, after combustion of the low melting point eutectic oxide crystals, generally of about 600 ℃, or even lower. These oxides sublimation at a high temperature furnace, then condensed in a lower relative temperature of the heated surface to form a high temperature corrosive fouling. Is characterized by high temperature corrosion: the metal began to appear at temperatures in excess of 580-620 deg.] C, the higher the temperature, the faster the etching. High temperature corrosion measures to prevent: l) the use of additives. Mainly magnesium, calcium oxide, hydroxide or dolomite (CaC03, MgCO3) and the like, these additives can generate a high melting point compound with the component acting in a high temperature fouling, the fouling becomes loose and shape, so as to avoid or mitigate high temperature corrosion. 2) use high temperature materials with good corrosion resistance, high temperature corrosion resistant chromium steel is better than the nickel-chromium steel. 3) coated with a protective film. Susceptible to corrosion in high temperature heating surface ceramic surface coating, a silicon carbide or silicon nitride special coatings, the heated surface may be aluminized other treatment to improve its high temperature resistance. 3) coated with a protective film. Susceptible to corrosion in high temperature heating surface and other surface-coated ceramics, silicon carbide, silicon nitride, or special coatings, the heated surface may be aluminized other treatment to improve its high temperature performance rot cloud. (2) low temperature corrosion in fuel sulfur generated during the combustion S02, since the fouling atomic oxygen present in the furnace and the convection heating surface and catalytic oxide film, SO2 is further oxidized to S03. S03 and H2S04 vapor in flue gas generated in conjunction with, the dew point of the flue gas containing the sulfuric acid vapor is greatly increased, when heated wall temperature below the dew point of sulfuric acid vapor will condense on the walls, and corrosion of the metal wall. Usually low temperature corrosion It occurs at the end of the air preheater of the boiler. Thus when burning high sulfur fuel, care must be taken to prevent low temperature corrosion. Prevent low temperature corrosion measures are: 1) low oxygen combustion. When the excess air at the outlet of the furnace lag coefficient down to 1.10 or less, for sulfur of the fuel oil used, the dew point of the flue gas will be significantly decreased, so as to avoid or mitigate low temperature corrosion. 2) use of additives. Sprayed into the furnace or flue additive in the curb generation of SO3 and to reduce the flue gas dew point temperature. Common additives solid (dolomite, limestone, magnesium oxide, and some special compound), the liquid (aqueous magnesium chloride solution, some oil soluble magnesium, calcium, zinc naphthenate compound) and a gas (ammonia gas, ammonia, three different ring) three categories. 3) raising the thermal wall temperature, so that it is higher than the dew point temperature of flue gas. Commonly used methods are: hot air recirculation inlet temperature of the air preheater increase; the installation of the heater core, air is heated by steam, a low temperature air preheater horizontal structure, the level of a horizontal pipe line is arranged an air preheater , the air flow in the pipe, the pipe between the smoke flow, erosion due to the lateral wall of the flue gas, the flue gas side heat transfer coefficient is increased to increase the wall temperature, more generally vertical wall temperature of the air preheater increase 20 ~ 25 ℃. 4) corrosion-resistant materials or corrosion resistant coating materials include glass, ceramics and the like; an anti-corrosion coating and had tried to enamel-coated surfaces like special steel anticorrosion paint. 5) timely sootblowing operation, and therefore should be a reasonable arrangement sootblowers. Fire and explosion of fuel failure (3) heating surface of the tail or incomplete combustion of atomized droplets gather in the tail of the heating surface, when it reaches ignition or explosion conditions, i.e., ignition and explosion may occur. The tail heating surface fouling aggravated by the possibility of aggregation of the oil droplets. Therefore, when coal-fired boilers into oil-fired boiler, burner should be correct and rational selection and delivery, and strictly develop from the induced draft fan. Rules and procedures for shutdown and normal operation to ensure good fuel atomization, with the wind reasonable. At each of the heating surface is arranged to be reasonable sootblowers. (4) determining the dew point temperature of flue gas is determined dew-point temperature of the flue gas has practical significance for the design and operation of flue gas dew point temperature factors influence mainly sulfur fuel ink, excess air coefficient, water vapor in the flue the amount of sulfur / cement ratio and combustion.
Steam boiler must be shut down? For gas-fired boiler will be some companies: the higher cost of oil-fired boilers and electric heating boilers, many SMEs simply can not afford, the thermal efficiency of the boiler is too low, gas consumption often can not keep up. Many reasons why gas boiler known as the preferred place of the main gas boiler. In business consulting to some customers learned, after being forced to shut down the gas boiler, no steam, the company has only discontinued. In order to survive companies only replace the boiler, to select the gas-fired, oil-fired boiler, electric heating boiler and a biomass pellet boiler. Currently the market for natural gas boilers only major selection, analysis of the reasons is that gas-fired gas boiler is fully automatic, with no pollution. But in reality, many businesses faced to replace the boiler, gas pipeline did not pull in place, some companies simply do not have natural gas pipeline, fired steam boiler for cotton bleaching must be shut down? Gas boiler gas boiler, not to mention the natural ventilation. This is the biggest obstacle currently facing.
Anyang City Minshan Nonferrous Metal Co., Ltd. is a collection of urban mining, renewable resources, energy as one of the economic wisdom of cleaning companies, mainly non-ferrous metal extraction and processing work. Company to conserve energy, cleaner production for the purpose of this concept coincides with the fast boiler. Thus, when the company in the purchase of the product boiler, and fast boiler almost hit it off, by the party to provide a fast 6 tons of steam integrally condensing gas fired steam boiler for cotton bleaching (WNS6-1.25.Y.Q).
Industrial gas fired steam boiler for cotton bleaching room planning considerations: industrial gas steam boiler room Planning Considerations What? Followed by the degree of technological progress from time to time, the rapid expansion of social economy, people's requirements for industrial gas boiler room planning have become more sophisticated. Now now, in the industrial gas boiler room planning there are still many achievements in urgent need of treatment, therefore, we have to enhance the learning and use of advanced planning practices and advanced technology, from time to time suspend the development and review of industrial gas boiler room planning, the industrial gas boiler housing plan is more suitable, safe, reliable and economical. 2, selection and use of industrial gas boiler at a reasonable selection of urban planning, boiler, environmental management and other mission boiler type is dropped purification, waste power, an important part of reasonable expenses. Set the cost of the boiler is one of the essential elements of when thinking of selection. Because the characteristics of industrial gas boiler itself, the boiler room and equipment to establish a more economical, should be used in high load industrial gas furnace heat boilers in order to reduce the volume of the furnace. Due to the absence of heating surface cleaner, slagging, wear results, the smoke may use a higher speed, reduced scale of the convection heating surface, convection through the rational placement control the industrial gas boiler capacity of coal-fired boiler with a more compact structure, dimensions small, light weight, in order to decrease equipment investment; supporting auxiliary boiler optional satisfactory work. Industrial demand for gas-fired boiler is not equipped with soot blowers, dust, slag and other equipment and fuel dryer slave device, and can save and land acquisition costs placed above equipment; the use of a gas pipeline walks as boiler fuel, not only no fuel storage equipment, supply calm and without prior preparation of fuel processing equipment, greatly simplified the trivial; civil engineering boiler room investment costs and other related costs will lower; no fuel storage, can save shipping costs, place and rest force. Boiler room non-essential equipment such as leak detection equipment for the surge equipment, measurement equipment, gas. Coal, oil, gas boiler three kinds of heat load in the opposite situation, a huge volume of coal-fired boilers, additional slack style drums, Fan, Java machine, dust collector, but also with storage of coal, slag heap place, It covers an area larger. Industrial gas boilers small volume itself, and these need not be equipped with auxiliary equipment, simply set up between a host and auxiliary room, set on more messy, covering economy. Industrial gas boiler city gas source is generally taken from the intermediate pressure gas supply line, the gas pipeline laying gas sampling point to the boiler room, then according to quell's brand, type and caliber regulating device applications, scheduling outlet pressure range, by metering the put into use. Establish a set fee just gas network tariffs, pipeline fees, hot walks pipeline fee. Gas pipeline network overall cost of capital is the sum of the gas company funds charged to the user, it can be determined depending on the circumstances around the gas company. Usually adopted buried gas pipeline type, buried depth is generally about 0.8m ~ 1.0m, seamless steel pipe can be selected or PE pipes, pipe surrounding sand 15cm ~ 20cm plating, hot water pipe laying relatively simple, somewhat messy steam pipe walks . 3, industrial gas boiler room planning results in the presence of 3.1. Selection of the size of the heat load of the boiler and its expansion tend to choose the boiler capacity, the number of great links. The larger heat load, single boiler capacity should be large. The near future can be greatly increased thermal load, it is also relatively large capacity boiler can choose, it will expand the load thought. The only thought to increase the long-term thermal load, the expansion device may leave the boiler placeholder deployment end in the boiler room, or space left on the total FIG. However, in the practice of project planning, often there is a lack of expansion heat load estimates, constitute improper boiler selection, pre-operation to cause unnecessary trouble. 3.2. Gas boiler gas regulator trivial results generally used in high-pressure (less than 5kPa) and medium voltage (5 ~ 150kPa) trivial. Gas usually before entering the boiler room will arrive this requirement. Now the gas hot water boiler is equipped with a high level of automation subsided, a calm requires the gas pressure is lower, so before further demand into a calm pace pressure boiler manufacturers themselves generally equipped. Gas pressure regulating trivial demands reliable equipment, but on the size of the gas pipeline valve is open due to the gas pressure when scheduling the gas pressure is high or low, and tempering will cause off, start and stop frequently subsided's configuration, thereby affecting the boiler work. 3.3. Gas boiler quality results planning standard gauge, the quality can not be ensured when the gas, should be provided or dust, oil and water, respectively, and a total closed drain valve before the gas main pipe before the regulator device. Most of the oil production plant in the use of oil with anger, it is often said of moisture in the summer cold weather, moisture and light hydrocarbons and other substances containing moisture, condensation will constitute a line blockage, an initiative to quell the flame, impact Heating. 3.4. Chimney condensate results because of the high thermal efficiency of industrial gas boiler, a low exhaust gas temperature, typically 180 degrees, the boiler room planning criteria (GB50041-2008) rules industrial gas boiler room chimney should be reinforced concrete or steel chimneys chimney. Chimney will appear directly in the outdoor summer steel chimney condensate freezing results, constitute icing light rusty steel chimney, would constitute a temporary corrosion, freezing severe affect chimney smoke. 3.5. The amount of air to quell the outcome's when quell Industrial gas boiler is in the boiler room, the air between the boiler must be satisfied the requirements apply to quell the device, otherwise there will be no abundant natural gas to quell working carbon monoxide poisoning.